Ecological contribution of Fenton process for generation of a ready-to-reuse dyeing and finishing effluent

Abstract

In this study, real wastewater from a dyeing factory and previously treated by biological processes was decolorized by Fenton oxidation. Direct and reactive dyebaths and the related auxiliaries constituted the polluted effluents. A synthetic wastewater was also prepared in the same way in order to compare degradation performance. The study was performed with a systematic approach, searching optimum values of H₂O₂ and FeSO₄ concentrations, pH, temperature and the chemical structure of each tested dye. Depollution results showed that the oxidation behaviour of synthetic and real wastewaters was very similar, especially during the first stage where the breaking of chromophore groups allowed fast colour removal. However, it was found that higher ratios of [H₂O₂]/[FeSO₄] must be engaged in the case of real wastewaters. Results also showed that the catalytic oxidation yielded a fast and complete depollution at [H₂O₂]/[FeSO₄] = 70, pH 3 and temperature 40°C. For experiments with direct dye, colour and COD removals were, respectively, 90% and 87% in the case of real wastewater. Reactive real wastewater showed non-stable oxidation evolution due to the hydrolysed dyestuff and this led to 83% and 45% decolourization and COD removal, respectively. Better depollution results were noted for the synthetic wastewater experiments. This finding was related to the non-stable composition of the real wastewater and the unknown chemical and physical interferences between its compounds. After sedimentation, reuse of the treated wastewater for new dyeing experiments was also investigated. For this purpose, the whole process was run under complete recycling mode and the previously treated effluent was re-used as fresh dyebath. Results in terms of colour depth and fastness showed that dyeing performances were very similar, and an important opportunity is offered by reusing wastewater treated by Fenton oxidation process.

Keywords: Fenton process, real wastewater, colour removal, cod removal, reactive dye, direct dye