Comparison of Performance Properties of Muds Formulated With Synthesized C14 and C16 Esters of Lauric Acid

Abstract

Drilling muds have relied on a range of base fluids, with mineral oil-based formulations dominating the landscape for decades. However, mineral oil-based muds contain a plethora of toxic aromatic compounds which are persistent in the environment. Hence, the objective of the paper was to synthesize and compare the performance properties of drilling muds formulated with C₁₄ and C₁₆ esters of lauric acid using appropriate standard procedures. Benchmarking of the esters with a reference synthetic base fluid indicated that the esters have suitable physicochemical properties for application as synthetic base drilling fluid. Their kinematic viscosities are within the API recommended range, ethyl laurate (EL) has a lower cloud point relative to the reference, and the two base fluids have higher flash point and electrical stabilities relative to the reference. The results obtained from comparing the rheology of muds prepared with ester products and that prepared with the reference fluid indicate that the muds prepared with ethyl, and n-butyl laurate have higher electrical stability than the mud prepared with the reference base fluid. The results also show that the muds prepared with the esters synthesized in this work displayed better rheology profiles than the mud prepared with the reference synthetic base fluid. However, ethyl laurate (EL) formulated mud had better thermal stability than n-butyl laurate (BL) at the temperature range studied. Through the investigation of these ester-based drilling muds, we showcased the potential of these esters to enhance drilling efficiency, minimize environmental impact, and optimize operational performance.