Bioleaching of metal ions from low grade sulphide ore: Process optimization by using orthogonal experimental array design

Abstract

The present work was aimed at studying the bioleachability of metal ions from low grade sulphide ore containing high amount of carbonaceous materials by selected moderately thermophilic strain of acidophilic chemolothotrophic bacteria, Sulfobacilllus thermosulfidooxidans. The bioleaching process was optimized by constructing L25 Taguchi orthogonal experimental array design and optimization of variable proportions of process parameters. Five factors were investigated and twenty five batch
bioleaching tests were run under lower, medium and higher levels of these factors. The parameters considered for shake flask leaching experiments were initial pH (1.8, 2, 2.5, 3, 3.5), particle size, (50, 100, 120, 200, 270 m), pulp density (1, 5, 10, 15, 25%), temperature (40, 45, 47, 52, 57oC) and agitation (100, 120, 180, 220, 280 rpm). Statistical analysis (ANOVA) was also employed to determine significant relationship between experimental conditions and yield levels. The experimental results for selective leaching showed that under engineered leaching conditions; pH 1.8, particle size 120 m, pulp density 10%, temperature 47°C and agitation 180 rpm, the percent bioleachabilities of metals were Zn 72%, Co
68%, Cu 78%, Ni 81% and Fe 70% with an inoculum size of 1.0 ×107 /mL.